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OmniScan X4 Ultrasonic Flaw Detector

OmniScan X4 Flaw Detector DataSheet.pdf

Technical Specifications

Parameter Details
Display 10.6″ TFT LCD, 1280 × 768, resistive touchscreen
Weight 5.7–5.9 kg (model dependent, with 1 battery)
Storage 1 TB SSD, supports SDHC/SDXC and USB external devices
Ingress Protection IP65 certified
Operating Temperature –10 °C to 45 °C (14 °F to 113 °F)
Battery 2× hot-swappable 87 Wh Li-ion batteries, 5+ hours runtime
PAUT Configurations 16:64PR, 16:128PR, 32:128PR, 64:128PR
Max Pulsing Aperture Up to 64 (depends on model)
Max Receiving Channels Up to 128
TFM/PCI Max Image Resolution Up to 1024 × 1024 (1M points per wave set)
Pulse Voltage Range 5 Vpp – 160 Vpp (PA), 85 V – 295 V (UT)
Connectivity 2× USB 3.1, 1× HDMI, SD card, Ethernet, Wi-Fi 6E, Bluetooth 5.3
Supported Beam Types PAUT, UT, TOFD, TFM, PCI, FMC, PWI
Certification ISO 18563-1:2022, EN22232:2020, CE, RoHS, MIL-STD-810G drop tested
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OmniScan X4 Ultrasonic Flaw Detector

The OmniScan X4 is an advanced flaw detection instrument combining multiple ultrasonic technologies, including Phased Array Ultrasonic Testing (PAUT), Total Focusing Method (TFM), and Phase Coherence Imaging (PCI). Designed for precision, speed, and versatility, this multitechnology flaw detector is ideal for inspecting welds, corrosion, and complex composite structures in critical industries. With intuitive software, enhanced imaging capabilities, and robust hardware, OmniScan X4 ensures rapid and accurate flaw detection in the most demanding environments.

Key Features of OmniScan X4 Ultrasonic Flaw Detector

  • Multitechnology Inspection Toolbox: Supports PAUT, TFM, PCI, TOFD, FMC, and PWI modes.

  • High-Speed Data Acquisition: TFM up to 3× faster than previous models using sparse firing.

  • PCI Imaging: Superior visualization of fine flaws, such as stress corrosion cracking.

  • Dual-Sided Weld Inspection: Simultaneous use of twin TFM and PCI for comprehensive coverage.

  • Large Touchscreen Display: 10.6″ TFT LCD with resistive touch, 1280 × 768 resolution.

  • Rugged and Portable: IP65-rated enclosure, drop-tested to MIL-STD-810G, and battery-powered.

  • User-Friendly Workflow: Application presets, intuitive scan plans, and merged B-scan views.

  • Expandable Storage: 1 TB internal SSD and SDHC/USB support for large data sets.

  • Smart Connectivity: Wi-Fi 6E, Bluetooth 5.3, USB 3.1, HDMI, Ethernet.

  • Open Integration: Compatible with the OmniScan Black Box App and NDT Device API for system integration and raw data access.

Applications of Omni Scan X4 Ultrasonic Flaw Detector

  • Weld Inspection: Detect internal flaws and perform dual-sided inspections using TFM and PCI.

  • Corrosion Mapping: High-resolution B-scans and optimized presets for HydroFORM™, RollerFORM™, and FlexoFORM™.

  • Composite Material Evaluation: Analyze delamination and defects in complex laminate structures.

  • Aerospace and Power Generation: Inspect critical components in turbines, pipes, and airframes.

  • Oil & Gas Pipelines: Ensure structural integrity through advanced ultrasonic inspection techniques.

  • R&D and Custom Application Development: Access to raw FMC data and programmable interface for research and prototyping.

Included Accessories

  • OmniScan X4 flaw detector unit

  • 2× Hot-swappable lithium-ion batteries

  • DC charger and power cords

  • Rigid transport case

  • microSD™ card and adapter

  • USB communication cable

  • Pitch-catch and MIA probe cables

  • Resonance probe cable (multimode only)

  • BondMaster PC software and product manuals

  • Hand strap and getting started guide

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