FlexoFORM Scanner- Thickness and Flaw Inspection Scanner
Flexible Phased Array Solution for Pipe Elbow Corrosion Inspection
The FlexoFORM Scanner is a state-of-the-art, non-destructive testing tool developed to overcome the complexities of pipe elbow inspections. Leveraging flexible phased array ultrasonic technology, this solution delivers high-resolution wall thickness and flaw detection data across a wide range of elbow diameters—from 4.5 inches OD to flat surfaces. Designed for use with the OmniScan™ X3 or SX instruments, the FlexoFORM offers intuitive C-scan imaging, exceptional coverage, and precise corrosion mapping.
Key Features of FlexoFORM Scanner
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Full Elbow Coverage: Ensures 100% area inspection for reliable corrosion and defect detection.
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High-Resolution Imaging: Produces clear 2D C-scan maps with 1 mm × 1 mm data resolution.
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Water Column Coupling: Maintains constant coupling with minimal water use; adaptable to rough surfaces and complex geometries.
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Scan Direction Encoding: Built-in encoder tracks scan position with a smart index button for axial movements.
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Magnetic Wheel Base: Stabilizes scanner on the pipe surface; foam gasket retains water column integrity.
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Multi-Diameter Flexibility: One probe and scanner system accommodates all elbow sizes from 4.5″ and up.
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Modular Wedge Design: Easily swap wedges for different pipe diameters; available for both manual and automated scanning.
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OmniPC™ & OmniScan Compatibility: Seamlessly integrates with Olympus/Evident software and instruments for advanced data interpretation.
Applications of FlexoFORM Scanner
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Flow-Accelerated Corrosion (FAC): Detect and quantify thinning in pipe elbows due to high-velocity fluids.
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Erosion-Corrosion & Pitting: Map localized damage or inclusions in elbows and curved pipe segments.
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Boiler Tube Water Walls: Longitudinal scanning mode suits power generation piping and boilers.
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Cladding Delamination: Identify separation between protective cladding and base metal layers.
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Custom Applications: Can be adapted for aerospace, manufacturing, utilities, and oil & gas pipelines.
Scanning Options
| Scan Type | Description |
|---|---|
| Longitudinal Scanning | Ideal for focused inspection zones or small-diameter pipes (e.g., water wall tubes in power plants). |
| Small-Diameter Elbow | Manual extrados scanning from 1.3” to 4” OD; Mini-Wheel™ encoder compatible for encoded C-scan. |
| Automated Scanning | SFA1-AUTO wedge series supports automation for pipes ≥8.625″ OD and flat surfaces, ideal for production or repeat inspections. |
Included Accessories & Options
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Flexible Phased Array Probe
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Pipe-Specific Wedges (Manual/Automated Options)
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Built-in Encoder and Smart Indexer Button
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Water Column Coupling System
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Mini-Wheel™ Encoder (for small diameter elbows)
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Optional Longitudinal and SFA1-AUTO Wedges
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